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Nat Commun. 2017; 8: 14679.
Published online 2017 March 17. doi:  10.1038/ncomms14679
PMCID: PMC5357859

Hidden amorphous phase and reentrant supercooled liquid in Pd-Ni-P metallic glasses

Abstract

An anomaly in differential scanning calorimetry has been reported in a number of metallic glass materials in which a broad exothermal peak was observed between the glass and crystallization temperatures. The mystery surrounding this calorimetric anomaly is epitomized by four decades long studies of Pd-Ni-P metallic glasses, arguably the best glass-forming alloys. Here we show, using a suite of in situ experimental techniques, that Pd-Ni-P alloys have a hidden amorphous phase in the supercooled liquid region. The anomalous exothermal peak is the consequence of a polyamorphous phase transition between two supercooled liquids, involving a change in the packing of atomic clusters over medium-range length scales as large as 18 Å. With further temperature increase, the alloy reenters the supercooled liquid phase, which forms the room-temperature glass phase on quenching. The outcome of this study raises a possibility to manipulate the structure and hence the stability of metallic glasses through heat treatment.

Pd-Ni-P is an excellent glass-forming system, for which centimetre-sized metallic glasses can be made at a cooling rate as slow as 0.17 K s−1 (refs 1, 2, 3). In 1976, Chen4 observed a broad exothermic peak, which is far below the crystallization temperatures in the differential scanning calorimetry (DSC) curves of (Pd0.5Ni0.5)100−xPx (x=17~19) amorphous alloys. He proposed that this anomalous exothermal peak, hereafter abbreviated as AEP, corresponds to crystallization catalysed by amorphous phase separation4. However, in situ small-angle X-ray scattering experiments by Yavari et al.5 could not confirm the development of compositional heterogeneities in the temperature range of interest. Subsequent study using atom probe tomography6 and element-specific transmission electron microscopy (TEM)7 also failed to provide evidence of compositional or microstructure modulations before the onset of crystallization. Together, these findings appear to rule out the possibility of nanoscale phase separation. Instead, changes in short-range ordering were suggested as a possible cause for the observed AEP. Indeed, there were hints in early TEM work8, which suggested that phase separation was taking place, but at the atomic scale instead of the nanoscale as thought previously.

A similar DSC anomaly has also been reported in a number of other metallic glass alloys, including Zr-Be-X (X=Ti, Nb)9,10,11,12, Zr-Ti-Cu-Ni-Be13,14, Gd-Zr-Al-Ni15, Ni-Zr-Nb-Al-Ta16, Cu-Zr-Al-Y17, Mg-Cu-Ag-Gd18,19, Fe-M-Y-B (M=Mo, W, Nb)20,21,22, (Fe0.9Co0.1)67.5Nb4Gd3.5B25 (ref. 23), (Fe0.75−xDyxB0.2Si0.05)96Nb4 (ref. 24) and (Fe0.76−xDyxB0.24)96Nb4 (x=0–0.07)25. Many of these alloys have good glass-forming abilities. Microscopic studies were carried out to investigate a scenario of amorphous phase separation before crystallization, but the results are mostly inconclusive10,23,26, due to, for example, possible artefacts arising from sample preparation27. In situ studies are therefore essential to determine the structural origin of the DSC anomaly.

Here, we employ in situ high-energy synchrotron X-ray diffraction, and small-angle neutron scattering (SANS) with simultaneous DSC. Both are bulk techniques; consequently, sample preparation is not an issue and the data interpretation is straightforward. The scattering results were further checked and reconciled with TEM analysis. Our data for Pd-Ni-P glass alloys showed a change that is in perfect correlation with the DSC data, revealing a hidden amorphous phase, the associated polyamorphous or liquid-to-liquid phase transition (LLPT) and a reentrant behaviour28 in the supercooled liquid region at higher temperatures. Although polyamorphous phase transitions have been extensively studied, the experimental evidence has been rare and sometimes controversial. Evidence for LLPT has been reported in triphenyl phosphite29, confined water30 and in metallic glasses close to the melting temperature31,32,33. Polyamorous transition has been previously observed in metallic glasses as well, but under pressure34. Nevertheless, the origin of polyamorphous phase transition is far from clear, and has been a subject of intense debate. Our studies of Pd-Ni-P alloys show that at the transition temperature, the underlying atomic structure undergoes significant changes over the medium-range length scale, while the short-range order is little changed.

Results

The anomalous exothermal peak

Figure 1 shows the specific heat capacity, Cp, for two bulk metallic glass (BMG) samples, Pd41.25Ni41.25P17.5 and Pd40Ni40P20. The heating rate was 20 K min−1. The DSC scan of Pd41.25Ni41.25P17.5 exhibits an AEP at TC~612 K, which is ~41 K below the crystallization temperature, Tx, ~653 K. The integral area for the AEP is 10.6±0.1 J g−1. This value can be compared to the total integral area of the crystallization peak which is 101.4±0.1 J g−1. The large exothermal peak at TC is strongly indicative of a thermodynamic phase transition. Notice that the Cp for Pd41.25Ni41.25P17.5 approaches zero at TC. Thus, if the AEP is indeed due to a phase transition, the associated phases must have comparable potential energies at ~TC.

Figure 1
Specific heat (CP) for as-cast BMGs on heating.

In situ synchrotron diffraction

Figure 2a,b show the evolution of X-ray structure factor, S(Q), for Pd41.25Ni41.25P17.5 and Pd40Ni40P20 alloys, obtained by in situ high-energy synchrotron X-ray measurements, on heating the samples from room temperature to ~643 K. To detect the subtle structural changes during heating, the S(Q) at T=303 K was subtracted, and the difference curves, ΔS(Q), are plotted in Fig. 2c,d, respectively. For Pd40Ni40P20, the difference curves display a normal change with increasing temperature, in which the diffraction peaks shift to lower Q values accompanied by peak broadening and a decline in peak intensity. For Pd41.25Ni41.25P17.5, however, unusual changes can be readily identified in the vicinity of TC. For example, on heating, the Q21 peak initially broadens, but above Tg~570 K, Q21 begins to sharpen until the temperature reaches TC~612 K, and then resumes broadening at higher temperatures. This is evidenced by the development and disappearance of an extra peak at the position of Q21 in the ΔS(Q) curves (Fig. 2c). These anomalous structure changes point to a phase transition in Pd41.25Ni41.25P17.5, and that the new phase, hereafter referred to SCL2, is metastable.

Figure 2
In situ X-ray diffraction data.

To correlate the observed anomalies in structure and thermodynamics, the evolution of the Q21 peak intensity (integrated over a Q range of 4.98–5.00 Å−1) and the Cp data are plotted together in Fig. 3. For Pd41.25Ni41.25P17.5, the intensity of Q21 shows a rise and fall through TC, which correlates perfectly with the changes seen in Cp. For Pd40Ni40P20, on the other hand, the intensity for Q21 shows a continuous decline with temperature, except for a point of inflection at Tg. Subtle changes at other Q values can also be seen, showing similar temperature dependence. An example is shown for peak Q1 in Supplementary Fig. 1. The position of Q1 shows consistent changes, see Supplementary Fig. 2 and Supplementary Note 1.

Figure 3
Evidence for the hidden amorphous phase.

The amorphous hidden phase and reentrant behaviour

Note that no crystalline peaks were detected in the X-ray diffraction patterns, even in the ΔS(Q) plots, which are sensitive to structure changes as low as ~10−6 volume fraction transformed. High-resolution TEM was employed to confirm the amorphous nature of the new phase in the vicinity of TC. Figure 3c shows a double Cs-corrected TEM image taken on a Pd41.25Ni41.25P17.5 BMG, quenched from TC~612 K. The TEM image is typical of an amorphous alloy: uniform and maze-like. This result confirmed that the Pd41.25Ni41.25P17.5 sample remained in an amorphous state at TC.

At T>TC, the extra intensities in the ΔS(Q) curves diminished with increasing temperature and disappeared entirely at T=643 K. At this point the S(Q) reverted back to the shape at T=575 K. A high-resolution TEM was taken on a Pd41.25Ni41.25P17.5 sample quenched from 643 K, after the transformation at TC ended; again, an amorphous structure is observed. The inset of Fig. 3d shows the selected area electron diffraction (SAED) pattern, further confirming the amorphous nature of the alloy at this temperature. These observations suggest that at T>TC, after the SCL2 phase dissolves, the Pd41.25Ni41.25P17.5 BMG reenters the supercooled liquid of the room-temperature glass phase.

Simultaneous SANS-DSC

SANS measurements, which are sensitive to composition or density fluctuations on the nanometer scale, provided further evidence of a reentrant supercooled liquid phase at T>TC. The Pd41.25Ni41.25P17.5 sample was heated, at a heating rate of 2.5 K min−1, in a DSC furnace installed on the SANS instrument. SANS data were recorded in situ over a Q range of 0.0065–0.1000 Å−1. The integrated SANS detector count rate is plotted in Fig. 4a, along with the DSC data. The AEP is readily identified in the simultaneous DSC data, although the peak temperature TC is slightly lower due to the slower heating rate. The SANS intensity shows a rise and fall through TC, once again demonstrating the development and disappearance of the SCL2 phase as the BMG sample proceeded through the phase transition. At T=623 K, the SANS intensity dropped to the level at Tg, showing that the metastable SCL2 phase had dissolved and the phase transition was complete. The sample was then quenched to room temperature to retain its phase at T=623 K (S1). Full Q range (0.003–0.727 Å−1) SANS data were collected and compared with that of an as-cast sample (C) (see Fig. 4b). Their SANS profiles almost overlapped completely with each other, indicating that samples C and S1 are identical, from both chemistry and density perspectives. This observation reinforces our conclusion that after the SCL2 phase dissolves, the Pd41.25Ni41.25P17.5 sample indeed reenters the high-temperature supercooled liquid phase, which on quenching forms the room-temperature glass phase. In comparison, a crystallized sample was also measured and the results were superimposed in Fig. 4b. The crystallized sample shows significant SANS intensity over a Q range of 0.002–0.02 Å−1. At lower Q values, the SANS intensity is lower, suggesting some growth of the nanoscale inhomogeneities in the as-cast samples at high temperatures when the sample crystallized.

Figure 4
Simultaneous SANS-DSC data for Pd41.25Ni41.25P17.5.

Structure analysis in real space

Having established the hidden amorphous and the reentrant behaviour, we turn to real-space structure analysis to obtain atomistic insights of the structure evolution through the transition. The pair-distribution functions were obtained by Fourier transform of the structure factors. The reduced pair-distribution function, G(r), is presented in Fig. 5a for selected temperatures through TC. Clear changes can be seen in the differential G(r) obtained by subtracting the reference data set at T=303 K (see Fig. 5b). The first shell, R1 or the short-range order, shows a small change through the transition. Much more pronounced changes are seen in higher-order shells. For example, the intensity of the fifth shell, R5, clearly shows a rise and fall with increasing temperature. In Fig. 5c, the integrated intensity of G(r) over the first and fifth shells are plotted for comparison (over comparable ranges, that is, ~±20% of the initial values). The intensity of R5 increases dramatically as TC is approached, and starts to decrease at T>TC, and then returns to the level before AEP. The intensity of R1 shows similar, but much more subdued, temperature dependence. These results demonstrate that the phase transition through TC is driven by the medium-range order; the short-range order is hardly changing. As a comparison, the temperature dependence of the G(r) intensity for Pd40Ni40P20 BMGs is shown in Fig. 5d. In metallic glasses, the first shell or short-range order is characterized by solute-centred clusters, while the higher-order shells describe the packing or connectivity of the clusters. Thus, the change of G(r) in the higher-order shells (for Pd41.25Ni41.25P17.5 alloys), which can be seen at a distance as large as 18 Å in Fig. 5b, indicates a rearrangement of the atomic clusters over the medium-range length scales. The characteristic temperature dependence of the intensity, that is, the rise and fall, confirms the reentrant behaviour.

Figure 5
Structural analysis in real space.

Sequence of phase transitions

A systematic DSC study was completed for a series of Pd-Ni-P samples with varying degrees of P composition. Figure 6 shows a diagram illustrating the hidden phase and the sequence of phase transitions, constructed from characteristic temperatures determined from DSC scans (Supplementary Fig. 3). A sub-Tg anomaly has been reported by Hu et al.35, with a strong cooling rate effect in that a hyperquenched glass exhibits a sub-Tg exothermal peak, whereas a regular glass does not. Although this sub-Tg exothermal peak is not directly related to our DSC anomaly (which is above Tg), it points out the clear contrast for samples prepared by different cooling rates. We have also studied the effect of cooling rate on AEP, and the results are shown and discussed in Supplementary Fig. 4 and Supplementary Note 2; the influence of cooling rate can be clearly seen. For clarity, we have specifically noted the applicable heating and cooling rates in Fig. 6, to indicate the dynamic nature of the diagram.

Figure 6
Hidden phase and sequence of phase transitions for (PdNi)80+xP20−x alloys.

Two supercooled liquid phases are identified in Fig. 6. SCL1 is the high-temperature supercooled liquid phase. The room-temperature glass phase (G1) is the dynamically arrested or frozen state of SCL1. The region bounded by the dark turquoise lines is the low-temperature supercooled phase, SCL2, which is usually bypassed in as-cast samples due to rapid quenching. Heating the sample brought the hidden SCL2 phase to light.

Discussion

The energy landscape, a potential energy surface as a function of particle coordinates, offers a convenient way to consider and visualize the structural evolution in the supercooled liquid. Examination of Fig. 6 suggests a potential energy landscape depicted in Fig. 7. There are three deep minima or ‘megabasins' in the potential energy landscape: two supercooled liquid phases (SCL1 and SCL2), and a crystalline phase (X). The crystalline phase has the deepest energy minima, but it is difficult to reach during supercooling due to the slow kinetics in metallic glasses. SCL2 has the lower potential energy of the two supercooled liquid phases. However, quenched samples are always in a frozen, or glass, state of SCL1. Only on heating from room temperature is the system able to sample the potential energy landscape and settle into the lower energy phase of SCL2.

Figure 7
Proposed potential energy landscape in Pd41.25Ni41.25P17.5supercooled liquid.

Experimental evidence has shown that when T>TC, the sample reenters into the SCL1 phase. This means that at high temperatures, SCL1, although of higher potential energy, is the thermodynamically stable state. To understand this paradox, it is important to consider the entropy term in the Gibbs free energy.

The Gibbs energy is given by An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m1.jpg, where H is the enthalpy or the potential energy and S the entropy. Consider the Gibbs energy at a temperature T1 just below the phase transition (say T=570 K) and at TC. An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m2.jpg and An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m3.jpg. Since SCL1 is the stable phase at T1, An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m4.jpg. However, An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m5.jpg, because there is heat release on transforming to SCL2 as evidenced from the Cp data. Therefore, An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m6.jpg. It follows that An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m7.jpg, because T1 is lower. This analysis shows that SCL1 is more disordered, and that SCL1 is stabilized by the entropy term. In Fig. 7, on the potential energy landscape, the more disordered state SCL1 is illustrated with many more local configurations than SCL2. This scenario is analogous to the ordering of a ferromagnet, where the paramagnetic phase at high temperature is stabilized by the entropy of disordered spins36.

The presence of ‘megabasins' had been previously discussed by Debenedetti and Stillinger37. By comparing molten SiO2, a prototypical strong glass former, and o-terphenyl, a fragile glass former, they argued that the potential energy landscape of strong glass formers may consist of a single ‘megabasin', whereas the fragile ones display a proliferation of well-separated ‘megabasins.' Pd-Ni-P samples are known to be form a fragile glass38. In this regard, the potential energy landscape depicted in Fig. 7 is consistent with the general analysis by Debenedetti and Stillinger37.

Structure wise, the phase transitions at TC is accomplished through rearrangement of locally favoured structures, or atomic clusters. Figure 5 shows that the cluster rearrangement occurs most prominently at medium-range length scales, at the fifth shell (r=11 Å) or longer. Zheng et al.39 observed three exothermal responses (peaks) in glassy ribbons of Cu46Zr42Al7Y5. Based on DSC analysis, they attributed the second peak to the formation of ordered clusters. This work is consistent with an earlier study by Kumar et al.10, who speculated that the anomalous DSC in Zr36Ti24Be40 could be due to development of short-range order towards the final crystallization product. The high-quality synchrotron data obtained in the present experiment allowed us to visualize the dramatic changes in medium-range order, at the fifth shell (R5) centred around r~11–12 Å.

As stated earlier, the AEP is not unique to Pd-based BMGs; it has been found in a variety of metallic glass systems as well, although the effects are less pronounced and the interpretations vary widely. More interestingly, a systematic study has found a link between the AEP and glass-forming ability (GFA). This was demonstrated for Fe-based BMGs, which have broad applications in electricity delivery due to their exceptional soft magnetic properties. Fe-based BMGs with an AEP tend have better GFA than those without20,21,22,25. Other BMGs with an AEP are reported to have improved plasticity17,18,19. Here again, no evidence of nanoscale phase separation was found. Given the similarity, it is likely that the DSC anomalies observed in a variety of BMGs arise from the same structural origin, that is, an LLPT in the supercooled liquid region like the one found in Pd-Ni-P.

The GFA of a metallic glass is influenced by a number of factors40,41,42,43,44,45. It is encouraging that in alloys exhibiting an AEP, there appears to be a correlation between GFA and the AEP. This finding can potentially provide a viable method to tune the GFA. However, additional studies (for example, ab initio molecular dynamics simulations46) will be required to fully establish the relationship and to clarify the underlying mechanisms.

In conclusion, we reveal a hidden amorphous phase and the associated LLPT in a Pd-Ni-P supercooled liquid. This finding explains four decades long puzzle about the thermodynamic anomaly in DSC scans. At the transition temperature, TC, the underlying atomic structure undergoes significant changes over the medium-range length scale, as evidenced by in situ synchrotron diffraction data. In addition, the SANS data demonstrated the coexistence of two supercooled liquid states in the vicinity of TC. While the focus of the present study is on Pd-Ni-P alloys, the DSC anomaly has been reported in a number of other BMGs. That the appearance of this DSC anomaly has been linked to the excellent glass-forming ability or GFA in Fe-based BMGs raises a new possibility to control the GFA and properties of BMGs. Because TC is rather low, close to Tg as opposed to the melting temperature, it is conceivable that conventional metallurgical methods, such as heat treatment, could be employed as a means to manipulate the phase and microstructure of the metallic glass of interest.

Methods

Sample preparation

A fluxing technique was employed to prepare Pd41.25Ni41.25P17.5 and Pd40Ni40P20 BMG ingots of diameter ~10 mm with air quenching1,47. Pd-Ni-P BMG ingots were cut into small pieces of mass ~43 mg for heat capacity measurements. Heat treatment of Pd41.25Ni41.25P17.5 MGs around TC is described in Supplementary Methods. The synchrotron X-ray diffraction results for the heat-treated Pd41.25Ni41.25P17.5 MGs are given in Supplementary Fig. 5.

Heat capacity measurements

The specific heat capacity curves during heating were measured with reference to a sapphire standard using platinum crucibles with Netzsch DSC 404 F3 on Cp measurement mode in a high-purity Ar atmosphere.

In situ synchrotron diffraction measurements

Time-resolved high-energy synchrotron X-ray measurements during constant heating were carried out at the beamline 11-ID-C at the Advanced Photon Source, Argonne National Laboratory. BMG plates with ~2 mm thickness were mounted in a Linkam THMS600 furnace for thermal scanning. High-energy X-rays with a beam size of 0.5 mm × 0.5 mm and wavelength of 0.10804 Å were used in transmission geometry for data collection. The measurement was conducted in a high-purity argon atmosphere. Two-dimensional diffraction patterns were obtained using a Perkin-Elmer amorphous silicon detector. The data acquisition time for each pattern is 1 s. However, including the time for saving data, the total acquisition time is ~6 s for each pattern. At a constant heating rate of 20 K min−1, the temperature precision for each pattern is estimated to be ~1–2 K. The static structure factor, S(Q) with Qmax~30 Å−1, was derived from the scattering data by masking bad pixels, integrating images, subtracting the appropriate background and correcting for oblique incidence, absorption, multiple scattering, fluorescence, Compton scattering and Laue correction48 using Fit2D and PDFgetX2. The details of synchrotron data reduction can be found in Supplementary Methods and Supplementary Figs 6 and 7.

Microscopy analysis

The double Cs-corrected TEM Titan3 G2 60–300 at Hokkaido University was employed to acquire high-resolution TEM images shown in Fig. 3c for a Pd41.25Ni41.25P17.5 BMG air quenched from ~TC in SCL2. The high-voltage electron microscopy JEM-ARM 1300 with an accelerating voltage of 1,250 kV at Hokkaido University was used to acquire high-resolution TEM images and the SAED pattern for a Pd41.25Ni41.25P17.5 BMG air quenched from ~643 K in SCL1.

Time-resolved SANS-DSC measurements

Simultaneous SANS-DSC studies during constant heating with a rate 2.5 K min−1 were performed on the QUOKKA SANS instrument at the OPAL reactor, Australian Nuclear Science and Technology Organization (ANSTO)49. A neutron beam with diameter of 5 mm and wavelength, λ, of 5 Å (10% resolution) was used. A DSC and Al crucibles designed by QUOKKA instrument group50 were employed. The BMG plates with ~0.9 mm thickness and with ~200 mg mass were used for simultaneous SANS-DSC studies. Three configurations were employed for room-temperature measurements covering a Q range 0.003–0.727 Å−1, where Q is the magnitude of the scattering vector defined as An external file that holds a picture, illustration, etc.
Object name is ncomms14679-m8.jpg and 2θ is the scattering angle. The configuration for in situ SANS-DSC study covers a Q range 0.0065–0.1 Å−1. SANS data were reduced with data corrected for empty cell scattering, transmission and detector response and transformed onto an absolute scale by the use of an attenuated direct beam transmission measurement.

Data availability

The data that support the findings of this study are available from the corresponding author on request.

Additional information

How to cite this article: Lan, S. et al. Hidden amorphous phase and reentrant supercooled liquid in Pd-Ni-P metallic glasses. Nat. Commun. 8, 14679 doi: 10.1038/ncomms14679 (2017).

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Supplementary Material

Supplementary Information:

Supplementary Figures, Supplementary Notes, Supplementary Methods and Supplementary References

Acknowledgments

S.L. and X.-L.W. thank W. Bao for helpful discussions. This work was supported by the Croucher Foundation (Project No. CityU 9500020), the National Natural Science Foundation of China (Grant Nos 51501090, 51520105001 and 51571170), and the Shenzhen Science and Technology Innovation Committee (Grant No. R-IND8701). X.-L.W. acknowledges support by the Research Grants Council of Hong Kong Special Administrative Region (CityU Project No. 9042212). S.L. acknowledges support by the Fundamental Research Funds for the Central Universities (Grant No. 30915015103). This research used resource of the Advanced Photon Source, a US Department of Energy (DOE) Office of Science User Facility operated for the DOE Office of Science by Argonne National Laboratory under Contract No. DE-AC02-06CH11357. We acknowledge the support of the Australian Centre for Neutron Scattering, Australian Nuclear Science and Technology Organization, in providing the neutron scattering research facilities used in this work.

Footnotes

The authors declare no competing financial interests.

Author contributions S.L. and X.-L.W. designed the project; S.L. and Y.R. performed the in situ synchrotron experiments; S.L., X.Y.W., B.W. and E.P.G. performed the simultaneous SANS and DSC measurements; S.L., X.Y.W., T.S., S.W. and M.O. performed the TEM study; all authors analysed and reviewed the results, S.L. and X.-L.W. wrote the paper; X.-L.W. supervised the overall research activities.

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