For our studies on LbL deposition of globular proteins and linear-PE multilayers, we used the nanopores of anodic aluminum oxide (AAO). (top) shows the general expected internal structure after LbL deposition in AAO nanopores. A two-step anodization process of the AAO ensured highly ordered pores with a low pore-diameter (
d
0) size distribution (, bottom). The resulting AAO substrates had an interpore distance of
p = 95–105 nm and a thickness of
h = 3.2–3.8 µm, while the pore diameters were tuned between
d
0 = 25–80 nm by isotropic pore-widening in phosphoric acid. Before pore diameter adjustment, they were covered with a thin metal coupling layer on the aluminum oxide barrier side (bottom) and then mounted on glass supports by using an optical adhesive [
34]. This allowed the characterization of the AAO refractive index and the in situ monitoring of the macromolecule adsorption kinetics by optical waveguide spectroscopy (OWS). Nanoporosity ensures minimal scattering losses at visible or longer wavelengths, and the Maxwell–Garnett effective medium theory (EMT) can be used to estimate the amount of macromolecular material adsorbed within the AAO nanopores from the experimentally observed changes in the refractive index [
22]. This EMT approach relies on the volume fraction contribution of an adlayer on the pore walls, representing an average overall increase in the refractive index of the entire porous material. The approximation is based on the assumption that contiguous layers of uniform thickness are deposited. The film thickness (
t
optical) obtained by the optical measurements was estimated assuming that a uniform deposition along the entire length of the pore was achieved. For the porous AAO,
t
optical was obtained by fitting the Maxwell–Garnett EMT to the experimentally observed changes of the dielectric constant, providing an average adlayer thickness on the inner pore walls (see Experimental) [
22–
23].
Layer-by-layer growth
The influence of the geometric confinement on the LbL process was elucidated by comparing the deposition of different macromolecular species on flat surfaces with that in nanopores. LbL deposition on flat surfaces was measured by surface plasmon resonance (SPR) by using gold substrates with a negatively charged self-assembled monolayer of mercaptohexadecanoic acid. The formation of protein multilayers was achieved by using molecular recognition of biotinylated-bovine serum albumin (b-BSA) by avidin. Avidin has four biotin-binding sites, whereas the b-BSA used has 13 biotin molecules per protein on average. Avidin with a mass of M
W = 66–69 kDa, and which is positively charged at neutral pH, was first adsorbed onto the negatively charged surface, followed by b-BSA (M
W = 67 kDa) adsorption through molecular recognition. Linear-polyelectrolytes (linear-PEs) self-assembled into multilayers by electrostatic interactions between 70 kDa poly(sodium 4-styrene sulfonate) (PSS) and 50–65 kDa poly(allyl amine) hydrochloride (PAH). The positively charged macromolecules were deposited first on the self-assembled mercaptohexadecanoic acid monolayer on gold, followed by the negatively charged linear-PEs. For the porous AAO samples, protein multilayers were grown by first adsorbing avidin electrostatically on the untreated AAO surface, which is negatively charged. For the polyelectrolyte species, the macromolecules were deposited on a positively charged AAO surface obtained by silanization with (3-aminopropyl)-triethoxysilane. In all LbL steps, each adsorption step was continued until the adsorption kinetics showed that saturation was reached. The ionic strength was kept sufficiently high to screen the electrostatic repulsion between same-charge molecules to achieve optimal pore-loading conditions.
In , the cumulative optical film thickness
t
optical obtained for the LbL growth of macromolecules, on a flat surface and within AAO nanopores of 65 nm diameter, is shown as a function of the number of added layers for both, linear-PEs (ε
linear-PEs = 2.15) [
36] and proteins (ε
proteins = 2.10) [
22]. The estimation of
t
optical was made using the same value of dielectric constant for each of the LbL species, in both the planar- and the porous-surface estimates. Comparing the LbL growth on a flat surface versus that within nanopores clearly illustrates how the cylindrical AAO pore geometry imposes a steric limit that terminates the growth of the LbL film after a certain maximum number of deposition steps (
n
max), unlike deposition on a flat surface, which has in principle no steric limit to the number of possible deposition steps. Although the macromolecules discussed here were approximately the same globular size in solution, different
n
max were observed for similar pore diameters
d
0 = 65 nm. For linear-PEs
n
max = 9, whereas this value was significantly lower for globular proteins (
n
max = 3).
Interestingly, for LbL deposition of dendrimer-polyelectrolytes () in AAO with pores of the same size, an
n
max = 7 was found (
Supporting Information File 1, Figure S1) [
23]. These polyelectrolyte dendrimers were N,N-disubstituted hydrazine phosphorus-containing dendrimers of the fourth generation (G4) [
37]. Each dendrimer had 96 peripheral charged groups, which were either all cationic or all anionic in nature (G4(+) = G
4(NH
+Et
2Cl
−)
96,
M
w = 32.3 kDa; G4(−) = G
4(CHCOO
−Na
+)
96,
M
w = 36 kDa). The mass of these molecules is only half of that of the proteins and linear-PEs, respectively, which would imply that more layers could be deposited in the AAO pores. However, the smaller
n
max compared to that obtained for the linear PEs suggests that their structure in the adsorbed state is more globular. This influence of the shape of the adsorbed molecules on
n
max was even more clearly observed when contrasting the LbL growth of proteins and linear-PEs over a range of pore diameters
d
0 = 25–80 nm. The cumulative increase in
t
optical as a function of the number of added macromolecular layers is shown in for proteins and linear-PEs.
The value of n
max increases with larger values of d
0 for both macromolecules. The striking difference between these two macromolecules is that saturation occurs at significantly lower n
max values for proteins than for linear-PEs, at similar d
0. For d
0 = 80 nm, only 5 protein LbL layers could be grown, whereas 11 layers of PSS and PAH were deposited within d
0 = 69 nm pores.
The overall multilayer growth process was different for the two molecular species shown in . The deposition process of proteins and linear-PEs in cylindrical pores was first characterized by a linear behavior, similar to that for a flat surface (). Some deviations were observed for the initial deposition steps for the linear-PEs due to differences in the initial surface charge density, i.e., the number of positively charged silanes on alumina versus negatively charged thiols on gold [
38]. Then, for protein multilayers, the LbL deposition saturates rather quickly indicated by
t
optical, which does not change upon further addition of protein (). For linear-PEs, a transition period proceeds for a few deposition steps, characterized by a reduction in
t
optical per deposited layer. This reduced deposition is likely due to the onset of hindered diffusion within the nanopore near the pore entrance, which decreases the total amount of material being adsorbed within the porous matrix. Finally, saturation is reached at
n
max, at which point electrostatic repulsion between same-charge species inhibits the deposition of additional material within the nanopores. The observed behavior, in which the LbL growth in the cylindrical nanopores only proceeded for a certain
n
max and terminated before the pore was completely occluded, was also observed for dendrimer-PEs (
Supporting Information File 1, Figure S2). Similar experiments involving the formation of polymer nanotubes by LbL of poly(acrylic acid) and PAH, similarly showed that LbL terminates before the pores become completely occluded [
16].
In addition to the number of deposited layers, the kinetics of deposition were significantly slower for small pore diameters (
d
0 = 25–35 nm) for all types of macromolecules, than they were for larger pores (
Supporting Information File 1, Figure S3). The transport of macromolecules within the 3–4 µm long channels was effectively inhibited on the experimental time scales studied (<60 min per deposition step) for pores with diameters of
d
0 = 25–35 nm. (See below for a corresponding scanning electron micrograph of these pores.) In ,
n
max is plotted as a function of
d
0, for the globular proteins, linear-PEs and dendrimer-PEs. Linear fits to the data show that the slope, i.e., the number of maximum LbL steps, as a function of pore diameter is largest for linear-PEs, while the lowest one was achieved with proteins. The structure of the LbL films therefore influences the effective volume that each macromolecular species occupies. While the mass of the proteins and the linear-PEs is very similar, their structure, the nature of the LbL driving force, and the interaction with the AAO surface during adsorption are different. Therefore, the LbL film structure directly influences how much material can be incorporated within the nanopores. For macromolecular species that are deformable, such as the linear-PEs, compact entangled layers are typically formed, while loosely packed layers are expected for rigid, nondeformable species, such as proteins.
In all cases, the volume that the self-assembled film occupies within the pores directly influences the effective pore diameter that remains available (d
eff) for macromolecular transport within the shrunken pores, after macromolecular adsorption has taken place. This consideration is illustrated in . The value of d
eff is expected to be larger for densely packed flexible linear molecules compared to loosely packed globular ones.
Macromolecular interactions that limit LbL in nanopores
Each additional deposited macromolecular layer effectively shrinks the pore diameter that is available for additional macromolecules to travel within the remaining pore. As the number of LbL steps approaches saturation, i.e., n
max, the effective pore diameter (d
eff) reaches a certain value, upon which the cylindrical channel is insufficiently large to allow unhindered diffusion of macromolecules within the pores, a pore diameter referred to as d
eff,n_max. From the experimental data, d
eff,n
_
max can be calculated as:
where
t
optical,n_max is the cumulative optical thickness within the pores after LbL growth saturates at
n
max. The steric hindrance to LbL formation in cylindrical nanopores can be estimated by taking into consideration that macromolecules form adlayers that appear as large as their absolute thickness to incoming macromolecules, regardless of the surface coverage. Therefore, the value of
t
optical,n_max in
Eq. 1 represents a measure of the film thickness that physically limits macromolecular deposition within the pores. For the linear-PEs,
d
eff,n_max can be calculated according to
Eq. 1 to be in the range of 22–34 nm for all initial pore diameters
d
0. The volume occupied by the protein multilayer film, however, is underestimated by the measured cumulative
t
optical,n_max. This leads to overestimated
d
eff,n_max values for the range of
d
0 tested. For all
d
0 values,
d
eff,n_max is calculated to be larger than 40 nm. For example, considering an LbL deposition of proteins in pores with diameters of
d
0 = 80 nm,
t
optical,n_max = 12.5 nm can be read from , which results in
d
eff,n_max = 55 nm according to
Eq. 1. This cannot be correct, since three protein layers (
n
max = 3) could be deposited in pores with initial pore diameters of
d
0 = 53 nm (), and therefore additional depositions would have been possible. Additional considerations are necessary to calculate a correct
d
eff,n_max, because loosely packed films limit the entrance of molecules to a greater extent than that estimated from the cumulative
t
optical,n_max. All of the species studied have similar molecular sizes in solution; however, their interactions with a surface and between the LbL layers differ significantly. Polyelectrolytes can collapse and form dense interpenetrated films, while proteins form looser aggregates due to their shape-persistent nature [
39–
40]. In , we illustrate these differences showing
d
eff after the deposition of two layers of either densely or loosely packed macromolecules.
A theoretical calculation of the thickness of each individual layer t
calc,n should take into account the shape, size and nature of the macromolecular interactions with other macromolecules and with the surface. Ideally, for densely packed layers t
optical,n should equal t
calc,n. For linear-PEs, t
calc,n was determined to agree with an average value of t
optical,n = 2.2 nm. However, for loosely packed assemblies t
optical,n is expected to be smaller than t
calc,n. A theoretical d
eff,n_max according to:
can be calculated for the loosely packed protein layers taking the protein dimensions into account. Each protein layer at the pore walls influences the incoming proteins by a reduction in the available cross-sectional area. For avidin, the individual layer thickness
t
calc,av was calculated to be 5.3 nm, while for b-BSA
t
calc,BSA was calculated to be 6.3 nm. These per-layer thickness values were obtained by taking the average of the three axial protein dimensions, which are 4.0 × 5.5 × 6.0 nm
3 for avidin and 8.0 × 8.0 × 3.0 nm
3 for BSA [
41–
43]. The experimentally determined protein film thicknesses with
t
optical,av = 3.2 nm and
t
optical,BSA = 1.1 nm are indeed considerably smaller than the theoretically calculated ones.
Based on these considerations, d
eff,n_max was calculated for the different macromolecules studied as a function of the initial AAO d
0 (). For linear as well as dendrimer-polyelectrolyes, the t
optical,n values delivered a d
eff,n_max of approx. 20–35 nm (d
eff,nmax = 22–34 nm for linear PEs, and d
eff,nmax = 19–33 nm for dendrimer-PEs). For proteins, t
calc,n_max gave similar results (d
eff,n_max = 21–32 nm) for all d
0 tested. Taken together, independent of the deposited layer, the minimum effective pore diameter was d
eff,n_max = 20–35 nm for the three species discussed.
To confirm the approximated minimum effective pore diameter d
eff,n_max, we recorded scanning electron microscopy (SEM) images of the substrates. shows SEM images of AAO nanopores with d
0 = 69 nm before (A) and after the linear-PE deposition (B), at which point d
eff,n_max was reached, as shown in the corresponding OWS measurement of the reduction of d
eff depicted in . The initial pore diameter d
0 was reduced to d
eff,n_max = 24 ± 6 nm, which matches the value obtained by the OWS experiment.
Proteins have internal, defined tertiary structures and therefore tend to deposit more loosely because molecular recognition sites that drive protein–protein interactions are not uniformly available throughout the surface. The proteins studied formed a static system, in which macromolecules effectively became locked into the configuration adopted upon initial binding between proteins, with minimal, if any, further reorganization. The flexibility of polyelectrolytes allows for chain interpenetration [
44–
45] and surface collapse of the polyelectrolyte structure on charged surfaces [
46–
48]. Furthermore, polyelectrolyte films are dynamic self-assemblies, in the sense that the internal structure of the film can undergo rearrangements to achieve optimal packing density due to flexible electrostatic interactions.
Furthermore, it is expected that the high degree of dissociation of the charged groups of the linear-PEs used in this study generates LbL multilayer films that are essentially uncharged because of the strong ionic interactions between the polyelectrolyte polymers. The film is basically precipitated onto the surface and forms compact layers. However, LbL films fabricated from weak polyelectrolytes will have a greater tendency to swell in response to ionic strength conditions, pH and solvent quality. When deposited within cylindrical nanopores, these films may exhibit a behavior intermediate between the proteins and the linear-PEs used. These differences must be considered when the optical thicknesses derived from optical measurements are used to evaluate the point at which macromolecular transport will become hindered during LbL film formation.