In recent years miniemulsions have been studied intensively [
1–
3]. Polymeric nanoparticles [
1–
2] from homo- or copolymers [
3] as well as hybrid materials [
3–
4] such as magnetic [
5–
8] or silica/polymer nanoparticles [
9–
10] have been synthesized by this approach. The size of the generated particles can easily be controlled [
11–
12] through the amount of surfactant added to the system, allowing particle sizes usually in the range of 50–500 nm and with a narrow size distribution. Hydrophobic polymeric particles are usually prepared from a direct (oil-in-water) miniemulsion, with the monomer as the dispersed oil phase. The nanodroplets are generated by shearing this system with ultrasound. A highly hydrophobic osmotic pressure agent (costabilizer) is added to the oil phase, effectively suppressing diffusional degradation (Ostwald ripening) of the droplets. Thus, the droplet sizes and the composition of the droplet components remain unchanged. This, in consequence, enables the preparation of copolymer particles of defined composition and the encapsulation of further, monomer soluble materials [
4]. For the preparation of inorganic, ceramic materials usually the inverse miniemulsion technique has to be applied. Here, water soluble precursor compounds (e.g., Ti- or Si-glycolates, Zr or Ce-salts) for sol–gel synthesis and, if desired, templating surfactants, such as CTAB, are dissolved in water, acting as the dispersed phase. After miniemulsification and sol–gel reaction, porous oxide nanoparticles are obtained [
13–
17]. However, miniemulsions can also be useful for the synthesis of nonoxide ceramics, such as carbides or nitrides, which can serve as catalysts or catalyst support for highly exothermic or high temperature reactions. Important requirements concerning these materials are chemical inertness and temperature stability.
A material with high temperature stability, as well as excellent heat conductivity, hardness and mechanical stability is SiC [
18]. Next to bulk SiC, also composites [
19], porous [
20–
25], and nanosized [
26] silicon carbide are becoming increasingly interesting. There are several reports in literature showing that these materials are able to compete with supports such as alumina, silica or activated carbons, particularly in exothermic reactions [
27–
30].
In particular, the use of polymeric precursors for the synthesis of SiC ceramics (polymer derived ceramics) [
31–
32] has been found to be an easy approach. Herein, we report the synthesis of nanosized silicon(oxy)carbide spheres by the miniemulsion technique with the aid of a polycarbosilane precursor. The first studies using this approach were reported by Kroke et al. [
33]. Here we present a new method to achieve catalytic functionalization and control of the particle size for these spheres either by using different surfactants, surfactant concentrations or by copolymerization with comonomers such as styrene (Sty), methyl methacrylate (MMA) or acrylic acid. Furthermore the prevalent problem of sphere sintering during pyrolysis has been overcome by means of a coating procedure. In this contribution, we describe the functionalization of SiC spheres with ceria shells. Ceria is known as an oxidation catalyst for soot combustion reaction [
34–
35]. Thus, we report for the first time a CeO
2/SiC core–shell system with tunable particle sizes through a miniemulsion technique, and demonstrate its use as a catalyst for the oxidation of methane.