Plant surfaces provide a large diversity of hierarchically designed structures with various functions [
1–
2]. Different types of epidermal cells (micro-roughness) exist in combination with cuticular folds or epicuticular waxes (nano-roughness), or both, on top [
1,
3]. Hierarchy in surface sculpture can cause water repellent and self-cleaning properties (“Lotus effect”) [
4–
6] or cause air retention under water (“Salvinia effect”) [
7–
8]. Superhydrophobic, self-cleaning surfaces possess a static contact angle (CA) equal to or above 150°, and a low hysteresis angle, where water droplets roll-off at surface inclinations equal to or below 10° [
6,
9]. One of the most important biological water repellent and self-cleaning surfaces is the lotus (
Nelumbo nucifera) leaf [
4–
5]. Its water repellence is based on two factors: Surface roughness and a hydrophobic surface chemistry. The micro-morphological characteristics of lotus leaves are papillose cells covered with a dense layer of small hydrophobic wax tubules. In plants, surface waxes occur as thin films (two-dimensional waxes) or as wax tubules, platelets, rodlets or other three-dimensional waxes [
1,
10]. In lotus leaves, air remains trapped below a water droplet and the contact area between the water and the leaf surface is thereby minimized [
1]. This micro- and nanostructured surface, composed of low surface energy materials, leads to a high CA (163°) and a low hysteresis and tilt angle (2–3°). Additionally, lotus leaves show low adhesive properties to adhering particles. Thus, contamination by dust, pollen or even hydrophilic particles such as grime are carried away by water droplets which results in a clean surface [
4].
Two distinct models are proposed to explain the wetting behavior of rough surfaces. In the Wenzel model [
11] roughness increases a solid surface area; this geometrically enhances its hydrophobicity. In the Cassie–Baxter model [
12] air remains trapped below the droplet in the surface cavities, which also leads to a superhydrophobic behavior, because the droplet sits partially on air [
13].
The Wenzel model describes homogeneous wetting by the following equation,
where θ is the static CA for a rough surface and θ0 is the static CA for a smooth surface. The surface roughness r is defined as the ratio of the actual over the apparent surface area of the substrate. The Cassie–Baxter model describes heterogeneous wetting by the equation,
where f
la is the fraction of solid in contact with the liquid and is dimensionless.
Further important factors in surface wetting are the static contact angle hysteresis (CAH) and the tilt angle (TA). The CAH describes the difference between the advancing and receding CAs of a moving droplet, or of one increasing and decreasing in volume. The CAH occurs due to surface roughness and heterogeneity [
14–
15]. Low CAH results in a low TA, which describes the TA of a surface at which an applied water droplet starts to move [
15].
Nowadays, transitional states between the Wenzel and Cassie–Baxter states have been discovered. Wang and Jiang [
16] proposed five different states for superhydrophobic surfaces, where the lotus and gecko states are treated as special cases in the Cassie–Baxter model. Feng et al. [
17] proposed a sixth superhydrophobic state, called the “Cassie impregnating wetting state” or “petal effect”. Both describe superhydrophobic surfaces with high adhesive forces to water, and this means that the wetted surface area is smaller than in the Wenzel model but larger than in the Cassie–Baxter model. Feng et al. [
17] demonstrated this effect on rose flowers (petals). The surfaces of petals are often morphologically characterized by micro papillae with cuticular folds on top. In contrast to the lotus surface with air pocket formation between cell papilla, wax crystals and salient water droplets [
18], the petal surface seems to prevent air pocket formation and droplets penetrate into the cuticular folds by capillary forces. It is proposed that the sizes of both micro- and nanostructures are larger than those found on the lotus leaves. Water droplets are expected to penetrate into the larger grooves of the petals, but not into the smaller ones and, thus, cause the Cassie impregnating wetting state [
17].
The structure-based wetting characteristics of petals seem to offer a great alternative for the development of biomimetic superhydrophobic materials for micro droplet transport in micro fluidic systems, sensors or optical devices [
19–
20]. These hierarchically designed petal surfaces, with micropapillae and cuticular folds on the papillae top, can be precisely reproduced and are suitable for the industrial production in large area foil imprinting processes. In contrast, the hierarchically organized structures of the lotus leaf are composed of micropapillae with randomly distributed tubules on top. The development of such a surface architecture requires two production steps. Firstly, the microstructures must be produced by moulding, lithography or in-print-techniques. Secondly, the nanostructure production requires expensive lithographic techniques, or self-assembling materials, such as metal oxides [
9,
21].
Some attempts have been made to fabricate superhydrophobic surfaces with high adhesion properties inspired by rose petals [
20,
22–
25]. Bhushan and Her [
25], for example, replicated dried and thereby collapsed, micropapillae, and examined the wetting behavior of these structurally changed petals. Bormasheko et al. [
24] or Shi et al. [
22] fabricated “petal effect” surfaces by impregnating a polyethylene film with
Lycopodium particles (spores) or with techniques such as electromechanical deposition of metal aggregates, which show the same wetting behavior as rose petals, but showed a different surface design than the native petals used as biological models. Xi and Jiang [
23] replicated native rose petals with polydimethylsiloxane (PDMS), and fabricated surfaces that are topographically very similar to those of the original rose petals. However, their replicas possessed high adhesive forces to small (2 µl) water droplets, which cannot provide self-cleaning properties.
One simple and precise method to transfer petal surface structures into an artificial material is a soft lithography technique called replica moulding [
26]. Specifically, for the replication of biological surfaces Koch et al. [
27–
28] introduced a cost-efficient, two-step replication technique. This precise method prevents shrinking and damaging of the biological master during the replication process by avoiding a vacuum preparation step or critical temperatures as are used in most other techniques, and biological surface structures with an extremely high aspect ratio (ar) can be replicated [
29].
In this study, we present the superhydrophobic surface of the wild pansy Viola tricolor (), with a low TA and discuss the influence of papillae morphology and the dimensions of cuticular folding on the petal wetting state. To this end biomimetic replicas of four petals, differing in their surface morphology, were generated and their wetting behavior was examined by measuring the static CA and the TA. Finally, the contact area between a water droplet and the Viola petal surface was examined and superhydrophobic artificial petal replicas with low adhesive properties were generated.