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Logo of nihpaAbout Author manuscriptsSubmit a manuscriptHHS Public Access; Author Manuscript; Accepted for publication in peer reviewed journal;
 
Ann Surg Oncol. Author manuscript; available in PMC 2010 October 1.
Published in final edited form as:
PMCID: PMC2772055
NIHMSID: NIHMS152311

The FLARE™ Intraoperative Near-Infrared Fluorescence Imaging System: A First-in-Human Clinical Trial in Breast Cancer Sentinel Lymph Node Mapping

Susan L. Troyan, M.D.,1 Vida Kianzad, Ph.D.,2 Summer L. Gibbs-Strauss, Ph.D.,2 Sylvain Gioux, M.E.,2 Aya Matsui, M.D.,2 Rafiou Oketokoun, M.S.,2,3 Long Ngo, Ph.D.,4 Ali Khamene, Ph.D.,3 Fred Azar, Ph.D.,3 and John V. Frangioni, M.D.1,5,*

Abstract

Background

Invisible NIR fluorescent light can provide high sensitivity, high-resolution, and real-time image-guidance during oncologic surgery, but imaging systems that are presently available do not display this invisible light in the context of surgical anatomy. The FLARE™ imaging system overcomes this major obstacle.

Methods

Color video was acquired simultaneously, and in real-time, along with two independent channels of NIR fluorescence. Grayscale NIR fluorescence images were converted to visible “pseudo-colors” and overlaid onto the color video image. Yorkshire pigs weighing 35 kg (n = 5) were used for final pre-clinical validation of the imaging system. A 6-patient pilot study was conducted in women undergoing sentinel lymph node (SLN) mapping for breast cancer. Subjects received 99mTc-sulfur colloid lymphoscintigraphy. In addition, 12.5 µg of indocyanine green (ICG) diluted in human serum albumin (HSA) was used as an NIR fluorescent lymphatic tracer.

Results

The FLARE™ system permitted facile positioning in the operating room. NIR light did not change the look of the surgical field. Simultaneous pan-lymphatic and SLN mapping was demonstrated in swine using clinically available NIR fluorophores and the dual NIR capabilities of the system. In the pilot clinical trial, a total of 9 SLNs were identified by 99mTc-lymphoscintigraphy and 9 SLNs were identified by NIR fluorescence, although results differed in two patients. No adverse events were encountered.

Conclusions

We describe the successful clinical translation of a new NIR fluorescence imaging system for image-guided oncologic surgery.

Keywords: Intraoperative Imaging, Near-Infrared Fluorescence, Breast Cancer, Sentinel Lymph Node Mapping, Lymphoscintigraphy

INTRODUCTION

Presently, ultrasound and x-ray fluoroscopy are the two imaging techniques most utilized during human surgery. However, ultrasound requires direct contact with tissue and only sees a thin “slice” of the surgical field-of-view (FOV), and x-ray fluoroscopy exposes patient and caregivers to ionizing radiation. Importantly, neither technique is amenable to targeted contrast agents, which are a requirement for many procedures, such as image-guidance oncologic surgery (reviewed in 1).

Near-infrared (NIR) light, in the wavelength range of 700 to 900 nm, offers several significant advantages over presently available imaging techniques including relatively high photon penetration into, and out of, living tissue, due to reduced absorbance and scatter, and a relatively high signal-to-background ratio (SBR) due to low tissue autofluorescence (reviewed in 2). However, NIR light is invisible to the human eye, so special optical imaging systems are required to “see” it on the surgical field. An NIR fluorophore is a chemical compound that converts NIR light of one wavelength into NIR light of a different wavelength. By shining high intensity invisible NIR light of one wavelength onto the surgical field, and detecting invisible NIR light of this different wavelength, the exact location of the NIR fluorophore can be determined. By targeting the NIR fluorophore to a particle lumen, tissue, or organ, invisible NIR fluorescent light can be used to “see” any desired structure, or structures, on the surgical field. NIR fluorescent light has already been used clinically by several groups for sentinel lymph node (SLN) mapping in breast cancer,36, gastric cancer,7,8 and colon cancer7 by employing indocyanine green (ICG) as the lymphatic tracer. None of these studies, however, was able to visualize invisible NIR fluorescence in the context of surgical anatomy, or used an ICG formulation optimized for clinical use.

In 2002 our laboratory introduced the first prototype of a surgical imaging system that could acquire color video and NIR fluorescence emission simultaneously and in real-time.9 The features of this system included acquisition of NIR fluorescence emission in the context of surgical anatomy (i.e., provided by the color video camera) and no change to the look of the surgical field, because NIR light is invisible. This so-called FLARE™ (Fluorescence-Assisted Resection and Exploration) surgical imaging system underwent considerable refinements over the years, including compatibility with large animal surgery,10 the addition of hands-free operation,11 introduction of more compact optics,12 development of a software system capable of live and simultaneous 30 frames-per-second (fps) multi-camera acquisition, and most recently, introduction of the type of high-power, multi-channel, computer-controlled LED light source required for human surgery.13 To date, the FLARE™ imaging system has been validated in over 200 rodent9,1431 and 100 large animal surgeries.10,12,18,24,25,28,3242

This study describes the results from a multi-year Bioengineering Partnership (BRP) grant from the National Institutes of Health (NIH) aimed at translating the technology to the clinic, and a NIH R21 Quick Trials in Imaging grant aimed at first-in-human testing of the FLARE™ imaging system in women undergoing SLN mapping for breast cancer.

METHODS

Preparation of NIR Fluorophores

Methylene blue injection USP (1%; 10 mg/ml) was purchased from Taylor Pharmaceuticals (Buffalo Grove, IL), diluted into 10 ml of saline, and injected intravenously as a bolus at a dose of 1 mg/kg. Indocyanine green (ICG) USP (25 mg vials) was purchased from Akorn (Decatur, IL) and resuspended in 10 cc of saline to yield a 2.5 mg/ml (3.2 mM) stock solution. 0.16 cc of this ICG stock solution was then transferred to a 50 cc bag of Buminate (25% human serum albumin [HSA] solution; Baxter Healthcare, Deerfield, IL) to yield 10 µM ICG in HSA (ICG:HSA).

FLARE™ Imaging System Components

The portable cart and articulating arm were from Yankee Modern Engineering (Groton, MA). The satellite monitor stand was from GCX (Petaluma, CA). Ultra-sharp DVI monitors (20”) were from Dell (Round Rock, TX). The imaging head,13 comprised of a high-power, computer-controlled LED light housing, custom optics, custom filtration, and cameras, has been described in detail previously,13 as has footswitch control of the system.11 Hardware was engineered to meet all relevant subsections of the Association for the Advancement of Medical Instrumentation (AAMI)/International Electrotechnical Commission (IEC) standard #60601. A customized software system using the NIH-developed Extensible Imaging Platform (XIP)43 enabled control of the hardware, and permitted simultaneous acquisition of images from a color video camera and two NIR fluorescence cameras at up to 30 fps. The software also permitted each grayscale NIR image to be “pseudo-colored” from a palette of over 256 visible colors and overlaid in real-time onto the color video image. For intraoperative use, a 0.118” thick acrylic splash shield having 95% optical transmission at 800 nm was hermetically bonded to a clear plastic drape and sterilized (Medical Technique, Inc., Tucson, AZ). Using sterile technique, the shield was inserted into the bottom of the imaging head, and the drape unwrapped up, and over, the entire system. Additional details can be found at www.frangionilab.org. Separate, dedicated FLARE™ systems were used for animal and human surgery.

Animal Model Systems

Animals (n = 5) were studied under the supervision of an approved institutional protocol. Female Yorkshire pigs (E. M. Parsons and Sons, Hadley, MA) averaged 35 kg. Pigs were induced with 4.4 mg/kg intramuscular Telazol (Fort Dodge Labs, Fort Dodge, IA), intubated, and maintained with 2% isoflurane (Baxter Healthcare, Deerfield, IL). Vital signs were monitored continuously. Excitation fluence rate for white light, 700 nm excitation light, and 800 nm excitation light were 20,000 lux, 2 mW/cm2, and 8 mW/cm2, respectively.

First-in-Human Clinical Trial

The clinical trial was approved by the Institutional Review Board (IRB) of the Beth Israel Deaconess Medical Center and was performed in accordance with the ethical standards of the Helsinki Declaration of 1975. The IRB deemed the FLARE™ imaging system a “non-significant risk” device. All patients gave informed consent and were anonymized. Clinical trial participants were women undergoing SLN mapping for breast cancer. All subjects received the standard-of-care with injection, on average, of 834 µCi 99mTc-sulfur colloid performed by the covering nuclear medicine physician approximately 2 hours prior to surgery. 99mTc-sulfur colloid was administered as 4 deep peri-tumoral injections and 4 subcutaneous peri-tumoral injections of ≈ 0.2 cc each. In the operating room, a single surgeon (Dr. Troyan) injected a total of 1.6 ml of ICG:HSA, given as 4 deep peri-tumoral injections and 4 sub-cutaneous peri-tumoral injections of ≈ 0.2 cc each. The injection site was massaged for approximately 5 min. Lymphatic mapping using a handheld gamma probe was performed as per standard practice except that the 40,000 lux of white (400–650 nm) light illuminating the surgical field was provided by the FLARE™ imaging system, which was positioned 18” away from the patient. Settings included 14 mW/cm2 of 760 nm NIR fluorescence excitation light, a 67 msec color video camera exposure time, and a 67 to 250 msec 800 nm NIR fluorescence camera exposure time.

RESULTS

Design of the FLARE™ Imaging System

In consultation with practicing surgeons, it became apparent that a general-purpose optical imaging system for surgery must: 1) show the invisible NIR fluorescent light in the context of surgical anatomy, i.e., overlaid onto the color video image and 2) provide two independent channels of NIR fluorescent light for procedures that, for example, require resection of one tissue (such as a tumor) and as well as avoidance of other tissues (such as nerves and blood vessels). These design criteria were satisfied using the optical imaging system components shown in Figure 1A. By paying careful attention to light filtration,13 and by using dichroic mirrors to direct light to either a color video camera or two different NIR cameras (Figure 1B), the FLARE™ imaging head is capable of simultaneous, real-time image acquisition from all three cameras. Detailed specifications of the FLARE™ imaging system are provided in Table 1, and include an adjustable FOV from 2.2 to 15 cm, a resolution of 125 to 625 µm, and an 18” working distance between the imaging head and the patient. A graphical user interface included with the software provides simple, point-and-click control of the system.

Figure 1
The FLARE™ Near-Infrared Fluorescence Imaging System:
Table 1
FLARE™ Imaging System Specifications

Deployment in the Operating Room

The FLARE™ imaging system is built on a portable cart designed to withstand up to 10° of tilt. The cart houses two monitors for the technologist operating the system. One monitor displays control software, and the other displays a duplicate of the surgeon’s monitor. The surgeon’s monitor is on a satellite pole, which can be positioned in any convenient location up to 16 feet from the cart. Deployment of the system in the operating room where the clinical trial described below was conducted is shown in Figure 2A.

Figure 2
Deployment in the Operating Room and Range of Motion:

Attached to the cart is a specially designed 6 degree-of-freedom (DOF) articulated arm. Depression of either one of the two brake release buttons on the imaging head handles releases the arm brakes and permits smooth and precise positioning of the imaging head over the surgical field (Figure 2B). Release of the button engages the brakes and fixes the location of the imaging head in three-dimensional space. The overall reach of the articulated arm is 43” to 70” from the floor, and up to a 50.7” from cart.

Hands-free operation of the FLARE™ imaging system is accomplished using a 6-pedal footswitch (not shown), which can be configured for any software functions. For this study, the footswitch was programmed for zoom-in (with auto-focus), zoom-out (with auto-focus), single-shot image acquire, single-shot image recall, cine (movie) save, and cine (movie) recall.

Imaging system sterility was achieved with a sterile splash shield/drape combination,13 which could be applied in the operating room using sterile technique, and which covered the imaging head, articulated arm, and cart.

Final Pre-Clinical Validation

Human clinical trials that employ NIR fluorescence imaging are currently constrained by the fact that there are only two clinically-available NIR fluorophores, methylene blue (MB)42 and ICG. Neither is presently FDA-approved for lymph node mapping. Fortunately, though, these agents fluoresce at different NIR wavelengths, with MB having peak emission in the 700 nm range and ICG in the 800 nm range. MB and ICG thus provide the means to test the full capabilities of the FLARE™ imaging system under realistic clinical conditions.

In previous work, we demonstrated that ICG alone was a non-optimal agent for SLN mapping, due to its relatively low quantum yield (QY) and small hydrodynamic diameter (HD).36 The relatively low QY results in decreased brightness of the NIR fluorescence signal, and the small HD results in ICG flowing through the SLN into second-tier nodes. However, simple incubation of ICG with human serum albumin (HSA) resulted in a 1:1 complex (ICG:HSA) that had a 3-fold higher QY and a HD of ≈7 nm, which improves SLN retention.36

To complete pre-clinical validation of the FLARE™ imaging system for lymph node mapping, Yorkshire pigs approaching the size of humans were injected intravenously with 1 mg/kg MB followed by injection of the colon parenchyma with 10 µg of ICG:HSA, prepared as described in Materials and Methods. In unpublished work, we have found that intravenously injected MB is excreted into bile but then re-absorbed by the intestine, resulting in very bright 700 nm NIR fluorescence of all mesenteric lymph nodes. Thus, MB can be used to visualize all lymph nodes of the mesentery, while ICG:HSA can be used to identify which node is the SLN. As shown in Figure 3, the dual NIR capabilities of the FLARE™ imaging system permitted sensitive, real-time identification of all lymph nodes present in the surgical field, as well as definitive identification of the SLN. Importantly, the “pseudo-color” and overlay features of the software permitted color-coding of each type of node, with all nodes being displayed in red, the SLN and its lymphatic channels being displayed in green, and overlap of the two colors appearing as yellow (Figure 3).

Figure 3
Simultaneous, NIR Fluorescent Pan-Lymph Node Mapping and Sentinel Lymph Node Mapping in Swine: All lymph nodes of the mesentery (bracket) fluoresce at 700 nm (pseudo-colored red) after a single intravenous injection of 1 mg/kg methylene blue. An SLN (arrow) ...

First-in-Human Clinical Trial

After IRB approval, a 6-patient clinical trial of the FLARE™ imaging system was conducted in women undergoing SLN mapping for breast cancer. All subjects gave informed consent and received the standard-of-care with 99mTc-sulfur colloid lymphoscintigraphy as described in Materials and Methods. Subjects also received intratumoral/ subcutaneous injection of ICG:HSA in the operating room followed by massage of the site for 5 min. The FLARE™ imaging system was used to image the surgical field before, during, and after ICG:HSA injection. Because NIR light is invisible, there was no change to the look of the surgical field. On the monitor, however, the surgeon was able to visualize the injection, lymphatic flow, and retention of ICG:HSA, and could use the color-NIR merged image to exactly pinpoint the lymph node of interest.

The clinical characteristics of all patients are provided in Table 2, and typical results from intraoperative imaging are shown in Figure 4. Patient #1 was an interesting case where 3 SLNs were identified using conventional 99mTc-sulfur colloid lymphoscintigraphy but 4 SLNs were identified using NIR fluorescence (Figure 4A). The radioactive counts of the 4th SLN, seen by NIR fluorescence but not lymphoscintigraphy, were no higher than background. Importantly, though, this 4th lymph node had macroscopic breast cancer metastases (Table 2).

Figure 4Figure 4
NIR Fluorescent Sentinel Lymph Node Mapping in Women with Breast Cancer: Shown are color video images (left), 800 nm NIR fluorescence images (middle) and a pseudo-colored (lime green) merge of the two (right) after injection (Inj.) of 10 µM ICG:HSA. ...
Table 2
Patient Characteristics, Identification of SLNs, and Pathology Results

In 4 of 6 patients, the SLNs identified by lymphoscintigraphy were the same as those identified by NIR fluorescence. In patient #6, however, two SLNs were identified by lymphoscintigraphy and only one by NIR fluorescence. Overall, a total of 9 SLNs in 6 patients were identified by 99mTc-sulfur colloid lymphoscintigraphy, and 9 SLNs were identified by NIR fluorescence.

The real-time and high-resolution features of the FLARE™ imaging system are highlighted in Figure 4B using the data from Patient #2. In this case, lymphatic flow deep within the axilla could be visualized and, during SLN resection, there was unambiguous discrimination of the SLN from surrounding non-SLNs.

DISCUSSION

NIR fluorescence-guided surgery requires optimized imaging systems and optimized NIR fluorescent contrast agents. In this study, we describe an optical imaging system that was designed based on the needs of surgeons, and with ergonomics amenable to the operating room. The system is completely portable, electrically isolated for safety, provides facile positioning over the patient, is non-contact (18” working distance), and provides micron-resolution over a large FOV.

The key feature of the FLARE™ imaging system, though, is its ability to see color video images (i.e., surgical anatomy) simultaneously with two independent channels of NIR fluorescence. The importance of dual NIR capability is highlighted in Figure 3, but one can imagine how these two NIR channels (700 nm and 800 nm) could be exploited for any surgical procedure. During cancer surgery, for example, one NIR channel could be reserved for resection of the tumor, and the other for avoidance of nerves. During vascular surgery, one NIR channel could be reserved for detection of intravascular thrombi,41,42 and the other for vascular patency or anastomotic leak.10,41 During general surgery, one channel could be reserved for identification of lumens, such as the bile ducts39 or ureters,28 and the other for the location of blood vessels10,41 or nerves. Many future applications of the FLARE™ technology, however, will require development of contrast agents for specific applications.

ICG:HSA is a reasonable, short-term solution as a lymphatic tracer for SLN mapping using NIR fluorescence, although it is not ideal with respect to optical properties or SLN retention. It does, however, offer significant advantages over small molecule lymphatic tracers such as MB and ICG, including a larger hydrodynamic diameter, resulting in better SLN retention, high fluorescence quantum yield (i.e., brightness), and high contrast using NIR fluorescence rather than blue color.36 It is difficult to predict whether addition of a small molecule blue dye, such as isosulfan blue or MB,44 to 99mTc-sulfur colloid lymphoscintigraphy would have improved detection of lymph node #4 from Patient #1, since injection technique (discussed below) was an uncontrolled variable in our study. Fortunately, contrast agent development is progressing rapidly in both academia and industry, and it is expected that optimal NIR fluorescent lymphatic tracers for SLN mapping will soon be available.

The present incarnation of the FLARE™ imaging system is not without limitations. The surgeon conducting this study preferred the imaging head to be at 90° relative to the floor, facing directly into the axilla. Such an angle would be better served by a smaller, more compact imaging head. Although NIR fluorescence excitation fluence rate (i.e., brightness) was adequate to pinpoint SLNs that were several cm deep in the axilla, a higher fluence rate would have permitted shorter NIR camera acquisition times. In previous work, we have defined the photobleaching threshold for NIR fluorophores of the heptamethine indocyanine class.18,23 In general, fluence rate should be kept to ≤ 50 mW/cm2, which means that the present FLARE™ imaging system, having a 14 mW/cm2 fluence rate for 760 nm excitation light, could be ≈3.5-fold brighter without risk of photobleaching. Marks drawn on the skin with many brands of surgical markers were NIR fluorescent. This interfered with the ability to see draining lymphatics. Because conventional operating room lights produce significant amounts of NIR light, white light illuminating the surgical field must be provided by the FLARE™ system, and all other operating room lights need to be dim or off. The NIR excitation light for the 700 nm emission channel will tend to “tinge” the surgical field in a reddish hue unless it is properly balanced with white light. Finally, a minimally-invasive (laparoscopy) version of the FLARE™ imaging system will be needed for many non-open surgeries, and such a system is under active development.

In this era of concern over healthcare costs, a transparent discussion of the costs associated with FLARE™ technology is warranted. The current version of the FLARE™ system is comprised of parts totaling approximately $120,000 USD. When purchased in quantity, and assembled using modern manufacturing techniques, the true cost of the system will be a much smaller fraction of this amount. The ICG:HSA lymphatic tracer used in this study costs approximately $109 per patient, comprised of $73 for the ICG and $36 for the HSA. These costs should be considered in the context of 99mTc-sulfur colloid lymphoscintigraphy. A handheld gamma probe system for SLN mapping costs approximately $20,000, and a dose of 99mTc-sulfur colloid costs approximately $32 per patient. Since costs associated with 99mTc-sulfur colloid lymphoscintigraphy have been relatively stable, it is probable that NIR fluorescence technology could become competitive as commercialization occurs and costs fall. Indeed, our laboratory has already developed the “Mini-FLARE™” version of the system (manuscript in preparation), which reduces costs to be competitive with conventional lymphoscintigraphy. The tangible advantages of NIR fluorescence must also be considered. NIR fluorescence provides true 2-D imaging rather than point-probing, is real-time, helps remove ambiguity associated with SLN detection, could ultimately save considerable operating room time, could eliminate the need for both a nuclear medicine physician and injection of ionizing radiation, and guides the pathologist to precise location within the node (i.e., sinus entry site) that is most likely to harbor metastases.

The first-in-human trial of the system confirmed several observations made during previously published rodent16,18,19,25,27,31 and swine12,18,25,27,3234,36,40 lymphatic mapping studies. First, NIR light did not change the look of the surgical field, so the learning curve for using the technology was minimal. Second, NIR fluorescence could be used to see lymphatic flow and to pinpoint the general location of the SLN even before an incision is made. The body habitus of the 6 patients differed over a wide range, resulting in SLNs as deep as 4 cm from the surface, and yet SLN identification was still possible. Skin types in these trial subjects, though, only ranged from types I to III. Darker skin is not expected to cause significant problems, because pigmentation is restricted to such a thin layer (≈ 1 mm); however, this must be tested formally in subjects with type VI skin. Finally, NIR fluorescence was able to unambiguously identify SLNs, even when part of a larger cluster of surrounding lymph nodes.

We caution, however, about over-interpreting the SLN identification results from this pilot trial. On one hand, the sensitivity of NIR fluorescence detection, using radioactive detection as the gold standard, was 100% (9 SLNs identified by both techniques). However, the two lymphatic tracers, 99mTc-sulfur colloid and ICG:HSA, were injected by different clinicians 2 hours apart, with no control over injection location or depth. Thus, it is possible that different lymph node territories were being interrogated. This asynchrony in time was necessary because 99mTc-sulfur colloid has a large HD and requires a long migration time to reach the SLN. On the contrary, ICG:HSA requires only ≈ 5 minutes to reach the SLN. The NIR fluorescence signal in the SLN is lower at 30 min, and because the HD of ICG:HSA is only intermediate (≈7 nm), it is not advisable to wait longer than 30 min to complete the procedure. In future studies, the same clinician will perform radioactive and NIR fluorescent lymphatic tracer injections, which may help reduce variability in the number of SLNs identified. Of note, we saw no evidence of second-tier lymph nodes being labeled by ICG:HSA in the 5 to 30 min in which the mapping procedure was completed.

In summary, the FLARE™ image-guided surgery system has been successfully translated from pre-clinical studies to clinical studies, and is now poised for further evaluation in a variety of human surgeries.

ACKNOWLEDGMENTS

We thank Barbara L. Clough and Mireille Rosenberg for clinical trial preparation, Judith Hirshfield-Bartek for assistance with patient medical histories, Eiichi Tanaka, M.D. for preliminary swine studies, and Sunil Gupta and Razvan Ciocan for technical assistance with the imaging system. This study was supported by the following grants from the National Institutes of Health (National Cancer Institute) to JVF: Bioengineering Research Partnership grant #R01-CA-115296 and Quick Trials for Imaging grant #R21-CA-130297. We thank the following individuals and companies for their contributions to this project: Gordon Row (Yankee Modern Engineering), Kelly Stockwell and Paul Millman (Chroma Technology), David Comeau and Robert Waitt (Albright Technologies), Gary Avery, Phil Dillon and Ed Schultz (Qioptiq Imaging Solutions), Jeffrey Thumm (Duke River Engineering), Michael Paszak and Victor Laronga (Microvideo Instruments), Colin Johnson (LAE Technologies), Robert Eastlund (Graftek Imaging), John Fortini (Lauzon Manufacturing), Steve Huchro (Solid State Cooling), Clay Sakewitz and Will Richards (Design and Assembly Concepts), Ken Thomas and Fernando Irizarry (Sure Design), Paul Bistline and Phil Bonnette (Medical Technique, Inc.), Mathew Silverstein (L-com), and Jim Cuthbertson (Nashua Circuits).

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