In the current study, we demonstrated that reconstituted SFD formulation of recombinant F1-V fusion protein elicited serum antibody responses and provided protection from plague at levels equivalent to those of a standard liquid formulation of F1-V. The fulminant nature of plague, the historical use of
Y. pestis as a bioweapon, and the lack of a licensed human plague vaccine in the United States have created a need for safe and effective plague vaccines for human use. Powder vaccine formulations have drawn attention recently due to their potential advantages over conventional liquid vaccines, including greater stability and extended shelf life, as well as the elimination of refrigeration for storage and distribution, thereby facilitating mass vaccination (
17,
21,
34). In previous studies, we demonstrated the immunogenicity and protective efficacy of powder vaccine formulations administered by the i.n. route, including whole inactivated influenza virus and anthrax rPA (
17,
18,
28). Immunogenicity and protective efficacy for liquid vaccines were also demonstrated following delivery by the i.d. route using microneedles (
1,
27,
28).
Consistent with the previous studies (
18,
28,
35), serum antibody responses and protective efficacy following two doses of nasal vaccine were lower than those following i.m. or i.d. injection of two doses of vaccine. I.n. administration required three doses to achieve responses and protection comparable to those elicited by the i.m. or i.d. route. These observations might be explained by the more variable absorption of vaccines through nasal mucosal membranes than via direct injection. Furthermore, there is a possibility that a 15-μl dosing volume might cause reconstituted vaccine to run through the nasal cavity and be swallowed. Nasal anatomic variability and pathological changes in nasal anatomy for individual animals could also contribute to the absorption variability. Notably, in a rabbit model, anthrax rPA administered by the nasal route was shown to protect against lethal inhalational challenge to an extent similar to that with injection and without the need for additional doses compared to injection (
28).
In the current study, differences in serum antibody titers were observed for anti-F1-V, anti-F1, and anti-V in relation to animal survival. Based on previous studies, both the F1 and V antigens have been identified as virulent factors that play very important roles in the pathogenesis of plague (
14,
38). The discontinued killed whole-cell plague vaccine was found to protect efficiently against bubonic plague caused by an F1
+ Y. pestis strain, but it did not protect against aerosol challenge in animal and clinical studies (
6,
10,
33,
40). Vaccination with the whole-cell vaccine did not protect against plague caused by an F1
− Y. pestis strain (
3,
6,
26,
42). The reduced efficacy of whole-cell vaccines was attributed to a lack of the V antigen in the formulation (
3,
22,
41). The serum anti-F1 antibody response is very important and was shown to be correlated with protection (
6,
9). Passive immunization with anti-F1 antibody protected mice against F1
+ Y. pestis challenge (
4). Other studies also found that anti-V antibody protected mice against
Y. pestis challenge by active (
3,
42) or passive (
16) immunization. Subunit vaccines containing the F1-V fusion protein or admixed F1 and V antigens were shown to protect against the pneumonic form of plague (
14,
23,
32,
42) and to act synergistically to enhance protection against challenge (
15). Our data demonstrate that, regardless of variable animal survival rates, anti-F1-V antibody titers were consistently high and showed few differences between groups vaccinated with F1-V plus adjuvants. We also tested anti-V antibody responses, which mirrored the responses measured against the F1-V fusion protein. Because the seroconversion rate of anti-F1 antibody appeared to correlate better with plague survival rates than anti-V antibody, anti-F1 antibody titers may also be more predictive of protection against challenge in animals immunized with the F1-V fusion protein.
In summary, we have demonstrated the preclinical feasibility of using reconstituted powder F1-V formulation and microneedle-based i.d. delivery to provide protective immunity against plague in a mouse model. Needle-free nasal delivery, while feasible, was less effective than injection in this study. The potential use of these alternative delivery methods and powder vaccine formulations may directly benefit biodefense vaccination programs and, ultimately, facilitate mass vaccination.